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Foil doubling

  • AluDoubler

    The Duplomat is designed for fast and precise off-line doubling. Design options are available for individual solutions in modern foil production. The off-line doubling with the Duplomat with exact cuts and speed regulated dosing of the separating medium eases the following last rolling mill pass and increases the productivity of the downstream processes, such as foil separating, slitting and annealing.

    Main Features:

    • Fully automatic handling systems with empty spool management
    • Patented oil spraying system for even and speed related dosing
    • Oil mist suction and closed system for a clean environment at the machine
    • Sensitive and precise control system for contact pressure, web tension, speed, spraying system

    Options:

    • High speed version with 1,500 m/min maximum web speed
    • Slitting dust suction

Technical Data AluDoubler

  AluDoubler
Material thickness: 2 x 10 µm - 2 x 100 µm, optional 2 x 10 µm - 2 x 140 µm
Material width: max. 2,300 mm
Finished roll diameter: max. 2,500 mm
Machine speed: max. 1,200 m/min, optional max. 1,500 m/min

Beyond Slitting and Winding

More than just a slitter.

Productivity, availability and quality are key competitive characteristics. To ensure these features and thus your long-term success, we offer a wide range of value-added services for your machinery. With your decision for a new machine you can also benefit from this individually tailored option for you.

  • Automation solutions
  • Material flow simulationso Connectivity of upstream and downstream processes

We offer highly efficient complete solutions, adapted to your needs and the requirements of your customers.

Our KAMPF Lifecycle Service is available throughout the entire life cycle of your machines. 

 

 

  • Automations Solutions for the aluminium foil industry

    • Increasing demand?
    • Short delivery times?
    • Cost pressure?

    The demand for ever smaller production batches, higher throughput and increased overall plant efficiency places special demands on the performance of the machines and the handling of the parent and finished rolls.

    KAMPF offers coordinated automation within and in the machine environment for optimum use of your machine.

    • Automated finished roll removal
    • Advanced robot system
    • Conveyor belts/transport carts
    • Weighing deviceso Roll marking system
    • Palletizing and packaging units

    We are happy to support you with the development of tailor-made solutions thanks to our expertise in:

    • Planning, project management and implementation
    • Simulation (Digital Twin)
    • Continuous communication and data flow
  • Converting 4.0. Digital added value for you.

    Converting 4.0 pursues the following principles as a holistic approach:

    • Communication and integration of machines and processes during the digitalization of value chains begins with people.
    • Information that creates knowledge and increases the efficiency of processes can not be achieved by a single person.
    • We focus consciously on networks in order to actively design new technologies at the extremely high development speed of industry 4.0 and to generate the maximum benefit from generated data for your process.
    • Machines and systems from KAMPF have always been an important, integral component in the individually designed value chains of our customers.
    • With our innovative software platform the@vanced, we now inform you about the status of your production anytime, anywhere and conveniently, and enable you to communicate simply and data-based, beyond machine parameters.

    the@vanced:

    • Is an integrative software platform that networks the KAMPF machines, their integrated sensors and additional components.
    • Gives you the possibility to collect important data, to visualize and analyze them individually.
    • Communicates easily with your planning and control systems on site as well as with other external software platforms.
    • Is the basis for big data applications, artificial intelligence, predictive maintenance and machine learning.

    Your production at a glance. Fast and mobile.

    the@vanced offers you digital added values based on three columns:

    Smart Production. Be efficient!

    • Status of the machine
    • Life – machine data
    • Dashboards
    • Production results
    • Productivity display

    Smart Maintenance. Stay efficient!

    • User manuals
    • Maintenance videos
    • Maintenance planner
    • Digital machine model and spare parts catalogue

    Smarter Operation. Increase efficiency!

    • Big Data Lake
    • Dashboards
    • Data analysis

    More...